Terracast

Cheltenham, South Westest. 2007terracast.co.uk

New Barn Farm Field Road, Chedworth, Cheltenham, GL54 4NG

About

Established in 1999, UK-based Terracast Limited is a contract manufacturer specializing in the development, production, and stocking of custom engineering components, fabrications, and assemblies, offering a "One Solution" service for low-cost, high-quality custom metal and plastic parts to small to medium-sized companies across the UK, Europe, and the US. Their core manufacturing capabilities encompass ferrous and non-ferrous casting, injection moulded plastics, and zinc alloy die-casting, utilizing materials like brass, steel, stainless steel, zinc alloy, and thermoplastics, with prototyping options including 3D printing, CNC machining, and sheet metal forming. Production is managed by ISO9001 certified partners, and Terracast also provides machining services for steel, brass, and aluminium, alongside logistics solutions such as warehousing and "Just in time" delivery. A key differentiator is their experienced design team with engineering expertise, aimed at reducing client overheads and de-risking proprietary designs, and they are capable of fulfilling certification requirements to most ISO, BS, and NIST standards.

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TERRACAST LIMITED is a UK-based contract manufacturer established in 1999, specialising in the development, production, and stocking of custom engineering components, fabrications, and assemblies. They offer a comprehensive "One Solution" service, aiming to produce low-cost, high-quality custom metal and plastic parts for manufacturers of finished and semi-finished products. Terracast serves customers across the UK, Europe, and the US, with a particular focus on small to medium-sized companies.

Their core manufacturing capabilities include ferrous and non-ferrous casting, injection moulded plastics, and zinc alloy die-casting, utilising materials such as brass, steel, stainless steel, zinc alloy, and thermoplastics. For prototyping, Terracast employs methods including additive manufacturing (3D printing), CNC machining, casting and molding, and sheet metal forming and fabrication. Production is managed by ISO9001 certified partners, and Terracast also offers machining of steel, brass, and aluminium.

Terracast's logistics services manage the flow of goods from origin to delivery, including warehousing, stocking, and "Just in time" delivery solutions. They highlight their experienced designers with engineering expertise as a key asset for client projects, aiming to reduce overheads and de-risk proprietary designs. They are capable of fulfilling certification requirements to most ISO, BS, and NIST standards.

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Production2

Batch tiers
Handles prototypes

Prototyping & NPD2

DFM support
Mould-flow simulation

Certifications & accreditations1

ISO 9001

Identity & contact1

Industries served
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Press fleet: Moulding processes · Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service

Tooling: In-house toolroom · Tool services · Tooling origin · Tool trials offered

Production: Handles volume production · Runs 24/7 · Bridge production

Assembly & finishing: Assembly offered · Assembly capabilities

Machining: Contract machining

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies