Synergy Plastics
8 Pen-Y-Fan Industrial Estate, Willow Road Croespenmaen Crumlin, Newport, NP11 4EG
Sets it apart · Injection Moulding — UK · scanned 2026-08-20— click a claim to see its decomposition
Co-presence claim
Large-format volume moulder (≥1,000 t press · volume production)
Scope: v2 cluster #1 + #11 (automation leg deferred)
Scan date: 2026-08-20
Decomposition — atomic inputs
A1Large-format press (≥1,000 t)
derivedDerived · im_d1_tonnage_to_large_format — computed from a verified premise, not read off a page.
View premise source ↗Premise — press tonnage max t
Synergy opened its doors with just 2 Negri Bossi machines 60t and 360t. Purchase of 1300t Negri Bossi Machine.
A2Handles volume production
derivedDerived · im_d7_tiers_to_handles_volume — computed from a verified premise, not read off a page.
View premise source ↗Premise — batch tiers
Our investment in machinery and automation allows us to satisfy high volume production without compromising on quality.
About
Synergy Plastics Limited, a family-owned UK contract manufacturer established in 1997 and based in Crumlin, South Wales, specialises in plastic injection moulding with a 24/7 facility housing 18 machines up to 1300 tonnes, capable of handling tools up to 15 tonnes. Their comprehensive services include component sourcing, assembly, ultrasonic welding, CNC machining, overmoulding, and testing, alongside managing new and transferred tooling with an in-house tool room. Serving diverse sectors such as horticulture, industrial, medical, and construction, Synergy Plastics works with materials like LLDPE, ABS, and Nylon. Holding BSI ISO 9001:2015 certification and being Sedex/SMETA audited, their strongest differentiator lies in their investment in automation and facility expansion, supported by 23,000 sq. ft of warehousing for Kanban and JIT delivery.
More detail ↓Show less ↑
Synergy Plastics Limited is a family-owned UK contract manufacturer based in Crumlin, South Wales, established in 1997. They specialise in plastic injection moulding, offering a comprehensive service from tooling to delivery. The company operates a 24/7 manufacturing facility equipped with 18 injection moulding machines ranging from 85 to 1300 tonnes of clamping force, capable of handling tools up to 15 tonnes.
Their capabilities extend beyond injection moulding to include component sourcing, assembly, ultrasonic welding, CNC machining, and overmoulding. They also provide testing of parts and assemblies. Synergy Plastics manages new tooling projects and can facilitate the transfer of existing moulds, with an in-house tool room for maintenance. They work with a network of trusted suppliers in the UK, Europe, and Asia. The company serves a diverse range of sectors including horticulture, industrial, housewares, agriculture, housing and construction, waste management, medical, furniture, and drainage, working with materials such as LLDPE, ABS, and Nylon.
Synergy Plastics holds BSI ISO 9001:2015 certification and is a member of Sedex, having successfully undergone a SMETA Audit. They have over 25 years of experience in the industry and highlight their investment in automation and facility expansion as key differentiators. Supporting their manufacturing operations, they offer warehousing and stock control services from a 23,000 sq. ft facility, supporting modern delivery methods like Kanban and Just-in-Time (JIT) operations.
Verified facts— hover any value to see its source
Press fleet6
- Moulding processes
- Injection moulding
- Smallest press (t)
- 60
- Largest press (t)
- 1300
- Press count
- 18
- Press brands
- BMB, Negri Bossi
- Large-format (≥1,000 t)
- Yes
Moulding capability2
- Joining methods
- Ultrasonic welding
- Product specialisms
- Drainage & plumbing, Houseware & consumer
Materials3
- Material modifiers
- Flame-retardant
- Recycled content offered
- Yes
- Recycled feedstock types
- Post-consumer (PCR)
Production3
- Batch tiers
- High volume
- Handles volume production
- Yes
- Runs 24/7
- Yes
Prototyping & NPD1
- DFM support
- Yes
Tooling2
- In-house toolroom
- Yes
- Tool services
- Design & build, Maintenance, Repair & modification, Tool transfer / rescue
Assembly & finishing2
- Assembly offered
- Yes
- Assembly capabilities
- Assembly & test
Certifications & accreditations2
- ISO 9001
- Held
- Food-contact compliance
- Yes
Identity & contact1
- Industries served
- Packaging
34 of 56 facets not yet verified — show which
Press fleet: Premium press fleet · All-electric presses
Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Decoration
Materials: ESD-capable
Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service · Mould-flow simulation
Tooling: Tooling origin · Tool trials offered
Production: Handles prototypes · Bridge production
Machining: Contract machining
Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · UL listing · Trade bodies