Plastic Parts Medical

Unit 10 Manor Park, Banbury, OX16 3TB

About

Plastic Parts Direct, a UK-based contract manufacturer with over 35 years of experience, specialises in plastic injection moulding and tool making from its state-of-the-art facility in Banbury, Oxfordshire, offering a comprehensive in-house service from concept to full production. Their capabilities include 3D modelling, rapid prototyping via FDM, Polyjet, SLS, and SLA, extensive on-site toolmaking with full CNC and spark erosion, and the processing of all thermoplastics, handling component sizes from micro-moulded parts (0.1g to 7g) up to 500g. Serving diverse industries such as medical, automotive, fenestration, and packaging, they also provide contract moulding for clients with existing tooling. Committed to quality, Plastic Parts Direct holds ISO 9001 certification and offers rapid aluminium and modular tooling options, positioning them as a reliable partner for plastic manufacturing needs.

More detail ↓

Plastic Parts Direct, a UK-based contract manufacturer with over 35 years of experience, specialises in plastic injection moulding and tool making. Operating from a state-of-the-art facility in Banbury, Oxfordshire, and with additional sites near Shipston-on-Stour, the company offers a comprehensive in-house service for clients from concept to full production. Their scale allows them to handle a wide range of component sizes, from micro-moulded parts to larger items.

The company's capabilities include 3D modelling, rapid prototyping using FDM, Polyjet, SLS, and SLA, and extensive on-site toolmaking with full CNC and spark erosion. They process all types of thermoplastics and offer micro/small part moulding (0.1g to 7g) alongside standard capacity up to 500g. Plastic Parts Direct serves diverse industries such as medical, automotive, fenestration, and packaging, and also provides contract moulding for clients with existing tooling.

Plastic Parts Direct is committed to quality, holding ISO 9001 certification. They offer a complete service from design to finished components, including rapid aluminium tooling and modular tooling options, positioning them as a reliable partner for plastic manufacturing needs.

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Press fleet4

Moulding processes
Smallest press (t)
Largest press (t)
Press count

Moulding capability4

Process specialisms
Micro moulding capable
Min part weight (g)
Max part weight (g)

Production3

Batch tiers
Handles prototypes
Handles volume production

Prototyping & NPD4

Prototyping routes
Prototyping offered
DFM support
Mould-flow simulation

Tooling3

In-house toolroom
Tool services
Tooling origin

Quality & inspection2

FAI methodology
SPC / Cpk

Identity & contact1

Industries served
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Press fleet: Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototypes in final material · Product-design service

Tooling: Tool trials offered

Production: Runs 24/7 · Bridge production

Assembly & finishing: Assembly offered · Assembly capabilities

Machining: Contract machining

Quality & inspection: CMM · Inspection stages · Automated vision QC

Certifications & accreditations: ISO 9001 · ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies