Patterson and Rothwell

Bee Mill Shaw Road, Royton, Oldham, OL2 6EH

About

Patterson & Rothwell Limited is a UK-based plastic injection moulding and contract manufacturer in Oldham, North West England, operating from a 7-acre site with over 70 injection moulding machines, enabling high-volume production of precision-engineered components. They offer a comprehensive end-to-end service encompassing product and tool design, toolmaking, and production, utilising a wide array of thermoplastic materials and excelling in manufacturing intricate geometries with advanced automation and robotics. Serving diverse sectors including roofing, windows, horticultural, electrical, food and beverage, automotive, packaging, and FMCG, the company's commitment to quality is evidenced by ISO 14001, ISO 9001, IATF 16949, and BRCGS certifications. Their robust Design for Manufacture process, supported by Solidworks, Moldex, and 3D rapid prototyping, coupled with an in-house toolroom commissioning over 80 tools annually with up to 10-year warranties, highlights their strong track record in delivering complex projects from concept to completion.

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Patterson & Rothwell Limited is a leading UK-based plastic injection moulding and contract manufacturer situated in Oldham, North West England. Operating from an extensive 7-acre site, the company boasts a substantial infrastructure including a two-storey factory and two warehouse units, housing over 70 injection moulding machines with capacities ranging from 50 to 1,100 tons. This significant scale allows them to handle high-volume production of precision-engineered components.

Their comprehensive end-to-end service covers product design, tool design, toolmaking, and production, utilising a wide array of thermoplastic materials. Patterson & Rothwell excels in manufacturing intricate geometries, from small parts to large components, with a strong emphasis on consistency and minimal material waste. Their capabilities are further enhanced by advanced automation and robotics, including Cartesian and 6-axis robots, cobots, and automated incert loading with vision systems. They serve a diverse range of sectors, including roofing, windows, horticultural, electrical, food and beverage, automotive, packaging, and FMCG industries.

The company's commitment to quality and excellence is underscored by key certifications such as ISO 14001:2015, ISO 9001:2015, IATF 16949:2016, and BRCGS certification for Packaging Materials. Patterson & Rothwell employs a robust Design for Manufacture (DFM) process, supported by Solidworks 3D modelling and Moldex polymer prediction software, alongside 3D rapid prototyping and a state-of-the-art sampling cell. Their in-house toolroom commissions over 80 injection mould tools annually, backed by over 35 years of experience and offering warranties of up to 10 years on their tools, demonstrating a strong track record in delivering complex projects from concept to completion.

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Press fleet1

Moulding processes

Prototyping & NPD1

DFM support

Tooling1

Tool services

Certifications & accreditations5

ISO 9001
ISO 14001
IATF 16949
BRCGS Packaging
Food-contact compliance

Identity & contact1

Industries served
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Press fleet: Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service · Mould-flow simulation

Tooling: In-house toolroom · Tooling origin · Tool trials offered

Production: Batch tiers · Handles prototypes · Handles volume production · Runs 24/7 · Bridge production

Assembly & finishing: Assembly offered · Assembly capabilities

Machining: Contract machining

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 13485 · AS9100 · Cyber Essentials · UL listing · Trade bodies