Merlin Polyurethane
Camelot House, Clay Lake Industrial Estate, Spalding, PE12 6BL
About
Merlin Polyurethane Limited, a UK-based contract manufacturer established in 1995 and located in Spalding, Lincolnshire, specialises in bespoke polyurethane mouldings, offering a comprehensive range of foam types including sound-absorbing, impact-resistant, and elastomer variations with customisable properties, alongside rigid PU mouldings, seat foams, and heat insulation foams. Complementing this, they provide FDM and SLA 3D printing for prototypes and models, and CNC milling for parts and prototype moulds, handling new product development and bespoke PU system development for production volumes from small runs to large continuous runs. Operating to ISO 9001:2015 standards, Merlin Polyurethane serves diverse industries such as Automotive, Construction, and Safety Equipment, with a key differentiator being their rapid turnaround for samples and prototypes, often achieving concept to prototype within 7 days, and notable automotive clients including Ford, Toyota, Aston Martin, Jaguar, Land Rover, and Mini.
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Merlin Polyurethane Limited is a UK-based contract manufacturer established in 1995, specialising in bespoke polyurethane mouldings and 3D printing. Located in Spalding, Lincolnshire, the company offers a comprehensive range of polyurethane foam mouldings, including sound-absorbing, impact-resistant, and elastomer types, with customisable variations in density, hardness, strength, and colour. Their manufacturing capabilities extend to rigid PU mouldings, seat foams, and heat insulation foams.
Complementing their polyurethane expertise, Merlin Polyurethane provides 3D printing services utilising FDM and SLA technologies for prototypes and models, alongside CNC milling for creating parts and prototype moulds from aluminium. They handle new product development and bespoke polyurethane system development, catering to production volumes from small runs to large volume continuous production. The company serves diverse industries such as Automotive, Construction, and Safety Equipment.
Merlin Polyurethane operates to ISO 9001:2015 standards. They offer rapid turnaround for samples and prototypes, often achieving concept to prototype within 7 days. Notable automotive clients include Ford, Toyota, Aston Martin, Jaguar, Land Rover, and Mini.
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Press fleet1
- Moulding processes
- Polyurethane moulding
Moulding capability1
- Product specialisms
- Automotive components, Rollers, wheels & castors
Production3
- Batch tiers
- High volume, Prototype
- Handles prototypes
- Yes
- Handles volume production
- Yes
Prototyping & NPD1
- DFM support
- Yes
Certifications & accreditations1
- ISO 9001
- Held
Identity & contact1
- Industries served
- Automotive
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Press fleet: Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses
Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration
Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable
Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service · Mould-flow simulation
Tooling: In-house toolroom · Tool services · Tooling origin · Tool trials offered
Production: Runs 24/7 · Bridge production
Assembly & finishing: Assembly offered · Assembly capabilities
Machining: Contract machining
Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies