Kavia Moulded Products
Unit 1c & 2a, Rochdale Road Industrial Estate, Walsden Todmorden, OL14 6UD
About
Kavia Moulded Products Limited, a UK contract manufacturer established in 1979 and based in West Yorkshire, specialises in precision plastic injection mould tooling and moulded component design and manufacture. Their comprehensive capabilities encompass 3D CAD design, processing a range of thermoplastic materials on eight Arburg injection moulding machines (35-200 tonnes), and offering extensive value-added post-moulding operations including inserts, over-moulding, tapping, machining, ultrasonics, printing, and assembly. Serving diverse sectors such as Rail & Tram, Electronics & Electrical, Medical, Packaging, Household, and Automotive, Kavia is an ISO 9001 accredited and Link-Up Achilles certified supplier. Their key differentiator lies in the significant time and responsiveness advantages of their UK-based tooling and production, providing rapid support to minimise downtime and a strong track record in new product development and tool transfer projects, consistently delivering over 120 high-quality mouldings monthly with a low issue rate.
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Kavia Moulded Products Limited is a well-established UK contract manufacturer, founded in 1979 and based in West Yorkshire. They specialise in the design and manufacture of precision plastic injection mould tooling and moulded components, serving a diverse range of industries.
Their capabilities include component and tool design using 3D CAD, alongside a wide array of value-added post-moulding operations such as inserts, over-moulding, tapping, machining, ultrasonics, printing, and assembly. Kavia operates eight Arburg injection moulding machines with clamp forces from 35-200 tonnes, processing various thermoplastic materials including ABS, polypropylene, acetyl, nylon, and glass-filled nylons, with colour matching services. They cater to sectors like Rail & Tram, Electronics & Electrical, Medical, Packaging, Household, and Automotive, as well as specific sporting equipment markets.
Kavia is an ISO 9001 accredited manufacturer and a certified Link-Up Achilles rail industry supplier. They highlight the significant time and responsiveness advantages of their UK-based tooling and production, offering rapid support for tooling issues to minimise downtime. Kavia also actively supports new product development and has a strong track record in tool transfer projects, consistently delivering over 120 high-quality mouldings per month with a low issue rate.
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Press fleet6
- Moulding processes
- Injection moulding
- Smallest press (t)
- 35
- Largest press (t)
- 200
- Press count
- 8
- Press brands
- Arburg
Moulding capability3
- Process specialisms
- Insert moulding
- Min part weight (g)
- 60
- Max part weight (g)
- 450
Production3
- Batch tiers
- Prototype
- Handles prototypes
- Yes
- Handles volume production
- Yes
Prototyping & NPD1
- DFM support
- Yes
Tooling1
- Tool services
- Design & build, Maintenance
Assembly & finishing2
- Assembly offered
- Yes
- Assembly capabilities
- Sub-assembly
Certifications & accreditations1
- ISO 9001
- Held
Identity & contact1
- Industries served
- Automotive, Packaging, Medical devices, Electronics & electrical, Construction, Food & beverage
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Press fleet: Large-format (≥1,000 t) · All-electric presses
Moulding capability: Micro moulding capable · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms
Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable
Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service · Mould-flow simulation
Tooling: In-house toolroom · Tooling origin · Tool trials offered
Production: Runs 24/7 · Bridge production
Machining: Contract machining
Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies