Kavia Moulded Products

Walsden Todmorden, Yorkshire and the Humberest. 1979kavia.info01706 816696sales@kavia.info

Unit 1c & 2a, Rochdale Road Industrial Estate, Walsden Todmorden, OL14 6UD

About

Kavia Moulded Products Limited, a UK contract manufacturer established in 1979 and based in West Yorkshire, specialises in precision plastic injection mould tooling and moulded component design and manufacture. Their comprehensive capabilities encompass 3D CAD design, processing a range of thermoplastic materials on eight Arburg injection moulding machines (35-200 tonnes), and offering extensive value-added post-moulding operations including inserts, over-moulding, tapping, machining, ultrasonics, printing, and assembly. Serving diverse sectors such as Rail & Tram, Electronics & Electrical, Medical, Packaging, Household, and Automotive, Kavia is an ISO 9001 accredited and Link-Up Achilles certified supplier. Their key differentiator lies in the significant time and responsiveness advantages of their UK-based tooling and production, providing rapid support to minimise downtime and a strong track record in new product development and tool transfer projects, consistently delivering over 120 high-quality mouldings monthly with a low issue rate.

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Kavia Moulded Products Limited is a well-established UK contract manufacturer, founded in 1979 and based in West Yorkshire. They specialise in the design and manufacture of precision plastic injection mould tooling and moulded components, serving a diverse range of industries.

Their capabilities include component and tool design using 3D CAD, alongside a wide array of value-added post-moulding operations such as inserts, over-moulding, tapping, machining, ultrasonics, printing, and assembly. Kavia operates eight Arburg injection moulding machines with clamp forces from 35-200 tonnes, processing various thermoplastic materials including ABS, polypropylene, acetyl, nylon, and glass-filled nylons, with colour matching services. They cater to sectors like Rail & Tram, Electronics & Electrical, Medical, Packaging, Household, and Automotive, as well as specific sporting equipment markets.

Kavia is an ISO 9001 accredited manufacturer and a certified Link-Up Achilles rail industry supplier. They highlight the significant time and responsiveness advantages of their UK-based tooling and production, offering rapid support for tooling issues to minimise downtime. Kavia also actively supports new product development and has a strong track record in tool transfer projects, consistently delivering over 120 high-quality mouldings per month with a low issue rate.

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Press fleet6

Moulding processes
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Moulding capability3

Process specialisms
Min part weight (g)
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Production3

Batch tiers
Handles prototypes
Handles volume production

Prototyping & NPD1

DFM support

Tooling1

Tool services

Assembly & finishing2

Assembly offered
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Certifications & accreditations1

ISO 9001

Identity & contact1

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Press fleet: Large-format (≥1,000 t) · All-electric presses

Moulding capability: Micro moulding capable · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service · Mould-flow simulation

Tooling: In-house toolroom · Tooling origin · Tool trials offered

Production: Runs 24/7 · Bridge production

Machining: Contract machining

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies