JC Moulding
Unit 1 Lower Monk Street, Abergavenny, NP7 5LU
About
JC Moulding Limited is a UK-based contract manufacturer with over 30 years of experience, specialising in precision injection moulding and low-cost tooling from their South Wales facility. Employing over 50 staff across a 3,000 sqm production area, they offer comprehensive end-to-end solutions from design for manufacture and rapid prototyping to assembly and logistics, utilising moulding machines from 25 to 250 tonnes to process a variety of plastic materials. Serving diverse sectors including Industrial, Agriculture, Construction, and Emergency Services, JC Moulding's ISO 9001 certification underpins their commitment to quality. Their strongest differentiator is their low-cost tooling approach, enabling flexible batch sizes with no minimum order quantities and lifetime care for tooling, as demonstrated by successful partnerships with companies like BBL Protect and collaborations for Peter Jones.
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JC Moulding Limited is a UK-based contract manufacturer with over 30 years of experience, specialising in precision injection moulding and low-cost tooling. Operating from a two-acre site in South Wales, the company employs over 50 staff and boasts a 3,000 sqm production area, serving clients from prototype development through to full production runs.
The company offers comprehensive end-to-end solutions, including in-house design for manufacture, rapid prototyping, product testing, assembly, and logistics. Their facility is equipped with moulding machines ranging from 25 to 250 tonnes, capable of processing a variety of plastic materials such as PP, PVC, PA6, PA66, ABS, PU, and TPEs. JC Moulding serves a diverse range of sectors, including Industrial, Agriculture, Construction, Furniture, Emergency Services & Security, Product Designers, Hospitality & Retail, and Leisure.
JC Moulding's commitment to quality is demonstrated by their ISO 9001 certification. A key differentiator is their low-cost tooling approach, enabling flexible batch sizes with no minimum order quantities and providing lifetime care for tooling. They have successfully partnered with companies like BBL Protect for MedTech devices and collaborated with Peter Jones for emergency services accessories, showcasing their ability to deliver innovative solutions and rapid turnaround times. Investments in modern, energy-efficient machinery further enhance their cost efficiency and scalability.
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Press fleet5
- Moulding processes
- Injection moulding
- Smallest press (t)
- 25
- Largest press (t)
- 250
- Press count
- 25
- Press brands
- Haitian
Moulding capability2
- Process specialisms
- Overmoulding
- Max part weight (g)
- 600
Production2
- Batch tiers
- Low volume
- Handles prototypes
- Yes
Prototyping & NPD6
- Prototyping routes
- Low-volume prototype moulding
- Prototypes in final material
- Yes
- Prototyping offered
- Yes
- Product-design service
- Yes
- DFM support
- Yes
- Mould-flow simulation
- Yes
Tooling3
- In-house toolroom
- Yes
- Tool services
- Design & build, Repair & modification
- Tooling origin
- In-house (UK site)
Assembly & finishing1
- Assembly offered
- Yes
Identity & contact1
- Industries served
- Industrial & engineering, Agriculture, Construction, Furniture, Emergency services, Security, Product designers, Hospitality, Retail, Leisure & sport
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Press fleet: Large-format (≥1,000 t) · Premium press fleet · All-electric presses
Moulding capability: Micro moulding capable · Min part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms
Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable
Tooling: Tool trials offered
Production: Handles volume production · Runs 24/7 · Bridge production
Assembly & finishing: Assembly capabilities
Machining: Contract machining
Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 9001 · ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies