Formwell Plastics

Unit L4 Troon Way Business Centre, Humberstone Lane, Leicester, LE4 9HA

About

Formwell Plastics Limited, a family-owned UK contract manufacturer established in 1992 and based in Leicester, specializes in comprehensive plastic fabrication services, encompassing design, prototyping, and large production runs. Their core capabilities include 3-axis CNC routing, vacuum forming, and diverse plastic bending techniques, utilizing materials such as Acrylics, Polycarbonate, and Polypropylene. Formwell serves key sectors including automotive, medical, and retail, differentiating itself through a flexible approach, rapid turnaround times, and a commitment to environmental responsibility via waste management and recycling.

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Formwell Plastics Limited is a family-owned UK contract manufacturer established in 1992, specializing in plastic fabrication. Based in Leicester, they provide a full service from initial design and prototyping to large production runs.

Their extensive capabilities include 3-axis CNC routing, vacuum forming, and various plastic bending techniques. Formwell works with a wide range of plastic materials, including Acrylics, Polycarbonate, and Polypropylene, and serves diverse sectors such as automotive, medical, and retail.

Formwell emphasizes a flexible approach with rapid turnaround times, supported by technological investment. They are committed to environmental responsibility through waste material management and recycling.

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Press fleet1

Moulding processes

Materials1

Recycled feedstock types

Production3

Batch tiers
Handles prototypes
Handles volume production

Prototyping & NPD1

DFM support

Assembly & finishing1

Assembly offered

Machining1

Contract machining

Certifications & accreditations1

ISO 9001

Identity & contact1

Industries served
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Press fleet: Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · ESD-capable

Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service · Mould-flow simulation

Tooling: In-house toolroom · Tool services · Tooling origin · Tool trials offered

Production: Runs 24/7 · Bridge production

Assembly & finishing: Assembly capabilities

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies