Essex Injection Mouldings
Monometer House, Rectory Grove, Leigh-On-Sea, SS9 2HL
About
Essex Injection Mouldings Limited, established in 1987 and based in Essex, UK, is the largest independent contract manufacturer in the region specialising in injection moulding and tool making, offering a comprehensive, end-to-end service managed entirely in-house from concept to finished product. Their extensive capabilities include 3D CAD/CAM design, bespoke machining, and an in-house tool room for designing and manufacturing new tooling, complemented by a moulding shop with modern machines from 25 to 250 tons capable of processing a wide array of plastic materials. Services encompass insert moulding, in-mould labelling, over moulding, tool sampling, repair, and bespoke packaging, serving diverse sectors such as automotive, aviation, electrical, environmental, and medical, with additional value-added services including heat inserting, pad printing, assembly, hand finishing, and heat sealing. Their strongest differentiator lies in their capacity for high-quality, rapid manufacturing, as demonstrated by their participation in the Ventilator Challenge.
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Essex Injection Mouldings Limited, established in 1987 and based in Essex, UK, is the largest independent contract manufacturer specialising in injection moulding and tool making in the region. They offer a comprehensive, end-to-end service, managing projects from initial concept through to finished product entirely in-house.
Their extensive capabilities encompass 3D CAD/CAM design, bespoke machining, and a fully equipped in-house tool room for the design and manufacture of new tooling, from pre-production to multi-impression tools. The moulding shop features modern machines ranging from 25 to 250 tons, capable of processing a wide array of plastic materials. Services include insert moulding, in-mould labelling, over moulding, tool sampling, repair, and bespoke packaging, serving diverse sectors such as automotive, aviation, electrical, environmental, and medical.
Essex Injection Mouldings provides additional value-added services including heat inserting, pad printing, assembly, hand finishing, and heat sealing. Their capacity for high-quality, rapid manufacturing was notably demonstrated through their participation in the Ventilator Challenge.
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Press fleet3
- Moulding processes
- Injection moulding
- Smallest press (t)
- 25
- Largest press (t)
- 250
Moulding capability1
- Decoration
- Pad printing
Prototyping & NPD2
- DFM support
- Yes
- Mould-flow simulation
- Yes
Tooling2
- In-house toolroom
- Yes
- Tool services
- Design & build
Identity & contact1
- Industries served
- Automotive, Aviation, Electrical, Environmental, Medical & healthcare
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Press fleet: Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses
Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Product specialisms
Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable
Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service
Tooling: Tooling origin · Tool trials offered
Production: Batch tiers · Handles prototypes · Handles volume production · Runs 24/7 · Bridge production
Assembly & finishing: Assembly offered · Assembly capabilities
Machining: Contract machining
Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 9001 · ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies