Encap Thermoplastics
Unit 4 Bentalls Business Park, Bentalls, Basildon, SS14 3BN
About
Encap Thermoplastics Ltd, a UK contract manufacturer based in Basildon, Essex, specializes in comprehensive plastic injection moulding services, guiding clients from 3D CAD design and prototyping to full-scale production. Their expertise includes component encapsulation and insert moulding, supported by advanced CAD/CAM services for tool design and EDM electrode creation, and they work with a wide array of plastic materials on injection moulding machines ranging from 22 to 175 tons. Serving diverse industries such as industrial, electronics, medical, scientific, automotive, and consumer goods, Encap is ISO 9001:2015 accredited, demonstrating their commitment to quality with the ability to achieve precise tolerances to hundredths of a millimetre. Their strongest differentiators include personalized service, cost savings, and a focus on sustainability through an in-house plastic waste recycling program.
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Encap Thermoplastics Ltd is a well-established UK contract manufacturer, operating from Basildon, Essex, and specializing in plastic injection moulding services. Since its inception, the company has developed a comprehensive end-to-end offering, guiding clients from initial 3D CAD design and prototyping through to full-scale production. Their expertise encompasses a broad spectrum of plastic moulding techniques, including component encapsulation and insert moulding, supported by a range of secondary operations and tool tryouts.
The company's core capabilities are underpinned by advanced CAD/CAM services, covering everything from EDM electrode creation to product design and development, and the design of injection mould tools. Encap works with a wide array of plastic materials, including PP, PE, POM, PA6, PA66, ABS, ASA, PC, PVDF, PPE, PPO, HIPS, and GPPS. Their injection moulding machines range from 22 to 175 tons, enabling them to serve diverse industries such as industrial, electronics, medical, scientific, automotive, and consumer goods.
Encap Thermoplastics Ltd is accredited to ISO 9001:2015, demonstrating a commitment to quality management. They highlight their ability to achieve precise tolerances, even to hundredths of a millimetre, with client testimonials citing millimetre-perfect components for medical applications and superior-than-machined aluminium equivalents for high-volume parts. Key differentiators include personalized service, cost savings, and a strong focus on sustainability through an in-house plastic waste recycling program.
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Press fleet3
- Moulding processes
- Injection moulding
- Smallest press (t)
- 22
- Largest press (t)
- 175
Moulding capability1
- Process specialisms
- Insert moulding
Production3
- Batch tiers
- Prototype
- Handles prototypes
- Yes
- Handles volume production
- Yes
Prototyping & NPD4
- Prototyping routes
- Machined prototypes
- Prototyping offered
- Yes
- DFM support
- Yes
- Mould-flow simulation
- Yes
Tooling2
- Tool services
- Design & build
- Tool trials offered
- Yes
Certifications & accreditations1
- ISO 9001
- Held
Identity & contact1
- Industries served
- Electronics & electrical
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Press fleet: Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses
Moulding capability: Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms
Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable
Prototyping & NPD: Prototypes in final material · Product-design service
Tooling: In-house toolroom · Tooling origin
Production: Runs 24/7 · Bridge production
Assembly & finishing: Assembly offered · Assembly capabilities
Machining: Contract machining
Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies