Encap Thermoplastics

Unit 4 Bentalls Business Park, Bentalls, Basildon, SS14 3BN

About

Encap Thermoplastics Ltd, a UK contract manufacturer based in Basildon, Essex, specializes in comprehensive plastic injection moulding services, guiding clients from 3D CAD design and prototyping to full-scale production. Their expertise includes component encapsulation and insert moulding, supported by advanced CAD/CAM services for tool design and EDM electrode creation, and they work with a wide array of plastic materials on injection moulding machines ranging from 22 to 175 tons. Serving diverse industries such as industrial, electronics, medical, scientific, automotive, and consumer goods, Encap is ISO 9001:2015 accredited, demonstrating their commitment to quality with the ability to achieve precise tolerances to hundredths of a millimetre. Their strongest differentiators include personalized service, cost savings, and a focus on sustainability through an in-house plastic waste recycling program.

More detail ↓

Encap Thermoplastics Ltd is a well-established UK contract manufacturer, operating from Basildon, Essex, and specializing in plastic injection moulding services. Since its inception, the company has developed a comprehensive end-to-end offering, guiding clients from initial 3D CAD design and prototyping through to full-scale production. Their expertise encompasses a broad spectrum of plastic moulding techniques, including component encapsulation and insert moulding, supported by a range of secondary operations and tool tryouts.

The company's core capabilities are underpinned by advanced CAD/CAM services, covering everything from EDM electrode creation to product design and development, and the design of injection mould tools. Encap works with a wide array of plastic materials, including PP, PE, POM, PA6, PA66, ABS, ASA, PC, PVDF, PPE, PPO, HIPS, and GPPS. Their injection moulding machines range from 22 to 175 tons, enabling them to serve diverse industries such as industrial, electronics, medical, scientific, automotive, and consumer goods.

Encap Thermoplastics Ltd is accredited to ISO 9001:2015, demonstrating a commitment to quality management. They highlight their ability to achieve precise tolerances, even to hundredths of a millimetre, with client testimonials citing millimetre-perfect components for medical applications and superior-than-machined aluminium equivalents for high-volume parts. Key differentiators include personalized service, cost savings, and a strong focus on sustainability through an in-house plastic waste recycling program.

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Press fleet3

Moulding processes
Smallest press (t)
Largest press (t)

Moulding capability1

Process specialisms

Production3

Batch tiers
Handles prototypes
Handles volume production

Prototyping & NPD4

Prototyping routes
Prototyping offered
DFM support
Mould-flow simulation

Tooling2

Tool services
Tool trials offered

Certifications & accreditations1

ISO 9001

Identity & contact1

Industries served
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Press fleet: Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototypes in final material · Product-design service

Tooling: In-house toolroom · Tooling origin

Production: Runs 24/7 · Bridge production

Assembly & finishing: Assembly offered · Assembly capabilities

Machining: Contract machining

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies