Custom Moulded Polyurethane
Unit 144e Lydney Ind Est, Harbour Rd, Lydney, GL15 4EJ
About
Custom Moulded Polyurethane Limited, a UK-based contract manufacturer with over 50 years of experience, specialises in end-to-end custom moulded polyurethane product production from their 20,000 sq ft facility, offering comprehensive services from product development, including 3D visualisation and rapid prototyping, to tool and mould making for projects of all scales. Leveraging advanced R&D, CAD design, and precision cutting technologies, they transform concepts into reality, also providing custom waterjet cutting for superior edge quality on polyurethane sheets, presenting engineered polyurethane as a cost-effective, durable alternative to metal and rubber. Serving diverse industries such as Automotive, Oil & Gas, Aerospace, and Maritime, their strongest differentiator is being a MOCA-licensed manufacturer, authorised by HSE UK REACH for continued MOCA use, enabling the production of high-performance polyurethane products like wheels, rollers, and specialist components for projects including Heathrow Airport operations and subsea oil pipeline protection.
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Custom Moulded Polyurethane Limited is a UK-based contract manufacturer with over 50 years of experience, specialising in the end-to-end production of custom moulded polyurethane products. Operating from a 20,000 sq ft factory, the company offers a comprehensive service encompassing product development, including 3D visualisation and rapid prototyping, through to tool and mould making for both high-volume and small-scale projects.
The company leverages advanced R&D capabilities, including CAD design and precision cutting technologies, to transform concepts into reality with speed and quality. They also provide custom waterjet cutting services for precision cutting of detailed parts from polyurethane sheets, utilising a cold cutting process that ensures superior edge quality. Engineered polyurethane is presented as a cost-effective and durable alternative to metal and rubber, offering customisation for precise performance, appearance, and functionality. They serve a diverse range of industries, including Automotive, Oil & Gas, Engineering, Agriculture, Paper & Cardboard, Aerospace, Maritime, Machinery, Construction, and specialist sectors.
Custom Moulded Polyurethane is a MOCA-licensed manufacturer, a key differentiator noted for producing high-performance polyurethane products, and is the first manufacturer authorised by the HSE UK REACH authority for continued MOCA use. Their products include wheels, tyres, blocks, sheets, rollers, bushes, bump stops, and squeegee blades, and they have developed components for operations at Heathrow Airport and for specialist tracked vehicles. Notable projects include manufacturing polyurethane vortex shredders to protect subsea oil pipelines and components for the Supacat Launch and Recovery System.
Verified facts— hover any value to see its source
Press fleet1
- Moulding processes
- Compression moulding
Moulding capability1
- Product specialisms
- Rollers, wheels & castors, Safety & PPE, Seals & gaskets
Materials1
- Material modifiers
- Wear-resistant
Production2
- Batch tiers
- High volume
- Handles volume production
- Yes
Prototyping & NPD1
- DFM support
- Yes
Tooling3
- In-house toolroom
- Yes
- Tool services
- Design & build
- Tool trials offered
- Yes
Quality & inspection2
- FAI methodology
- In-house first-off
- Inspection stages
- First-off
Certifications & accreditations1
- ISO 9001
- Held
Identity & contact1
- Industries served
- Defence
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Press fleet: Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses
Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration
Materials: Recycled content offered · Recycled feedstock types · ESD-capable
Prototyping & NPD: Prototyping routes · Prototypes in final material · Prototyping offered · Product-design service · Mould-flow simulation
Tooling: Tooling origin
Production: Handles prototypes · Runs 24/7 · Bridge production
Assembly & finishing: Assembly offered · Assembly capabilities
Machining: Contract machining
Quality & inspection: CMM · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies