Charlesworth Mouldings

Sutton Coldfield, West Midlandsest. 1897charlesworthmouldings.co.uk

Wishaw Lane, Curdworth, Sutton Coldfield, B76 9EL

About

Charlesworth Mouldings Limited, a long-established UK contract manufacturer based in Birmingham since 1897, specialises in plastic and rubber moulding for diverse clients across the UK, adeptly handling any production run size, particularly short runs and one-offs, with flexible delivery. Their extensive capabilities include injection, compression, transfer, rubber, and insert moulding, complemented by 3D printing for rapid prototyping and vacuum forming, working with a wide array of thermoplastic and thermosetting materials. Serving industries such as automotive, electrical, construction, and medical care, a key differentiator is their unique ability to reproduce obsolete parts using existing tooling, alongside offering product and tool design support for bespoke plastic items, including their Bandalasta branded products, and boasting clients like Land Rover and Morgan.

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Charlesworth Mouldings Limited is a long-established UK-based contract manufacturer, founded in 1897 and located in Birmingham. They specialise in plastic and rubber moulding, offering a comprehensive service for a diverse range of clients across the UK. The company is adept at handling any production run size, with a particular focus on short runs and one-off productions, and provides flexible delivery options including call-off schedules and stock holding.

Their extensive capabilities encompass injection moulding, compression moulding, transfer moulding, rubber moulding, and insert moulding, supported by 3D printing for rapid prototyping and vacuum forming. They work with a wide array of thermoplastic and thermosetting materials, including engineering polymers and commodity plastics. Charlesworth Mouldings serves a variety of industries such as automotive, electrical, construction, medical care, and horse racing, demonstrating their versatility and technical expertise.

A key differentiator for Charlesworth Mouldings is their ability to reproduce obsolete parts using existing tooling, a testament to their long history and commitment to innovation. They offer support with product and tool design, and have a proven track record of producing bespoke plastic items, including their Bandalasta branded products. Their client base includes notable names such as Land Rover and Morgan, highlighting their capacity for high-quality, specialised manufacturing.

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Press fleet5

Moulding processes
Smallest press (t)
Largest press (t)
Press brands
Premium press fleet

Moulding capability3

Process specialisms
Min part weight (g)
Max part weight (g)

Production1

Batch tiers

Prototyping & NPD3

Prototyping routes
Prototyping offered
DFM support

Tooling1

In-house toolroom

Identity & contact1

Industries served
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Press fleet: Press count · Large-format (≥1,000 t) · All-electric presses

Moulding capability: Micro moulding capable · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototypes in final material · Product-design service · Mould-flow simulation

Tooling: Tool services · Tooling origin · Tool trials offered

Production: Handles prototypes · Handles volume production · Runs 24/7 · Bridge production

Assembly & finishing: Assembly offered · Assembly capabilities

Machining: Contract machining

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 9001 · ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies