Cahill Plastics
Unit 1,, North Mills Industrial Estate, Frog Island, LE3 5DH
About
Cahill Plastics Ltd, a UK-based contract manufacturer with over 40 years of experience operating from Leicester, offers comprehensive end-to-end services from concept design and prototyping through to final product delivery. Their capabilities include in-house 3D CAD design, mould flow analysis, FDM 3D printing, CNC machining, and prototype tooling, specializing in precision injection mould tooling and mouldings from various polymers, complemented by integrated assembly and finishing services like foil blocking, painting, and ultrasonic welding. Serving industries such as aerospace, automotive, and electronics, Cahill Plastics is ISO 9001:2015 certified and differentiates itself through cost-effectiveness, short lead times, and precision, facilitated by state-of-the-art machinery and an integrated manufacturing ecosystem.
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Cahill Plastics Ltd is a highly experienced UK-based contract manufacturer, boasting over 40 years in the industry. Operating from their Leicester facility, they provide comprehensive end-to-end services, guiding projects from initial concept design and prototyping all the way through to final product delivery.
Their extensive capabilities encompass in-house design using 3D CAD and mould flow analysis, alongside advanced prototyping methods like FDM 3D printing, CNC machining, and prototype tooling. Cahill Plastics specializes in producing high-quality, precision-engineered injection mould tooling and mouldings from a broad spectrum of polymers. They also offer integrated assembly and finishing services, including foil blocking, painting, ultrasonic welding, bonding, laser cutting, and CNC machining, with outsourced options for specialized finishes. The company serves a diverse range of industries, including aerospace, automotive, electronics, and point-of-sale.
Cahill Plastics is certified to ISO 9001:2015, underscoring their commitment to quality. They differentiate themselves through a focus on cost-effectiveness, short lead times, and precision, achieved by leveraging state-of-the-art machinery and an integrated manufacturing ecosystem designed to minimize miscommunication and ensure seamless production.
Verified facts— hover any value to see its source
Press fleet1
- Moulding processes
- Injection moulding
Production2
- Batch tiers
- Prototype
- Handles prototypes
- Yes
Prototyping & NPD5
- Prototyping routes
- 3D printing (in-house), Soft / printed prototype tooling
- Prototypes in final material
- Yes
- Prototyping offered
- Yes
- DFM support
- Yes
- Mould-flow simulation
- Yes
Tooling3
- Tool services
- Design & build
- Tooling origin
- In-house (UK site)
- Tool trials offered
- Yes
Quality & inspection1
- FAI methodology
- ISIR
Certifications & accreditations1
- ISO 9001
- Held
Identity & contact1
- Industries served
- Consumer goods
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Press fleet: Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses
Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms
Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable
Prototyping & NPD: Product-design service
Tooling: In-house toolroom
Production: Handles volume production · Runs 24/7 · Bridge production
Assembly & finishing: Assembly offered · Assembly capabilities
Machining: Contract machining
Quality & inspection: CMM · Inspection stages · SPC / Cpk · Automated vision QC
Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies