Cahill Plastics

Unit 1,, North Mills Industrial Estate, Frog Island, LE3 5DH

About

Cahill Plastics Ltd, a UK-based contract manufacturer with over 40 years of experience operating from Leicester, offers comprehensive end-to-end services from concept design and prototyping through to final product delivery. Their capabilities include in-house 3D CAD design, mould flow analysis, FDM 3D printing, CNC machining, and prototype tooling, specializing in precision injection mould tooling and mouldings from various polymers, complemented by integrated assembly and finishing services like foil blocking, painting, and ultrasonic welding. Serving industries such as aerospace, automotive, and electronics, Cahill Plastics is ISO 9001:2015 certified and differentiates itself through cost-effectiveness, short lead times, and precision, facilitated by state-of-the-art machinery and an integrated manufacturing ecosystem.

More detail ↓

Cahill Plastics Ltd is a highly experienced UK-based contract manufacturer, boasting over 40 years in the industry. Operating from their Leicester facility, they provide comprehensive end-to-end services, guiding projects from initial concept design and prototyping all the way through to final product delivery.

Their extensive capabilities encompass in-house design using 3D CAD and mould flow analysis, alongside advanced prototyping methods like FDM 3D printing, CNC machining, and prototype tooling. Cahill Plastics specializes in producing high-quality, precision-engineered injection mould tooling and mouldings from a broad spectrum of polymers. They also offer integrated assembly and finishing services, including foil blocking, painting, ultrasonic welding, bonding, laser cutting, and CNC machining, with outsourced options for specialized finishes. The company serves a diverse range of industries, including aerospace, automotive, electronics, and point-of-sale.

Cahill Plastics is certified to ISO 9001:2015, underscoring their commitment to quality. They differentiate themselves through a focus on cost-effectiveness, short lead times, and precision, achieved by leveraging state-of-the-art machinery and an integrated manufacturing ecosystem designed to minimize miscommunication and ensure seamless production.

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Press fleet1

Moulding processes

Production2

Batch tiers
Handles prototypes

Prototyping & NPD5

Prototyping routes
,
Prototypes in final material
Prototyping offered
DFM support
Mould-flow simulation

Tooling3

Tool services
Tooling origin
Tool trials offered

Quality & inspection1

FAI methodology

Certifications & accreditations1

ISO 9001

Identity & contact1

Industries served
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Press fleet: Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Material modifiers · Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Product-design service

Tooling: In-house toolroom

Production: Handles volume production · Runs 24/7 · Bridge production

Assembly & finishing: Assembly offered · Assembly capabilities

Machining: Contract machining

Quality & inspection: CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies