Alplas

Basildon, East of Englandest. 1965alplas.com+44 1702 541000

Paycocke Road, Basildon, SS14 3NW

About

ALPLAS LIMITED, a family-owned UK contract manufacturer established in 1965 and operating from a 63,000 sq ft facility in Basildon, Essex, specialises in plastic injection moulding for Point of Sale (POS) and display accessories. Their end-to-end service encompasses in-house tooling via CNC milling and spark erosion, supported by seven injection moulding presses (35-250 tonne) capable of 24-hour, low to high volume production runs with bespoke colour matching to Pantone and RAL, and a focus on recyclable materials. Serving a wide range of retailers and high street brands, ALPLAS offers solutions like merchandising displays and counter-top units, with their strongest differentiator being their "Made in Britain" heritage and next-day delivery on over 2,000 product lines, alongside stock holding, warehousing, and logistics.

More detail ↓

ALPLAS LIMITED is a family-owned, UK-based contract manufacturer established in 1965, specialising in plastic injection moulding and the production of Point of Sale (POS) and display accessories. Operating from a 63,000 sq ft facility in Basildon, Essex, the company offers a comprehensive end-to-end service from initial concept design and prototyping through to full-scale manufacturing.

Their manufacturing capabilities include in-house tooling using CNC milling, spark eroders, surface grinders, and lathes, supported by seven injection moulding presses ranging from 35 to 250-tonne clamping force, capable of handling low to high volume production runs 24 hours a day. ALPLAS works with a range of polymers and masterbatches, offering bespoke colour matching to Pantone and RAL references, and highlights the use of recyclable materials. They serve a wide range of retailers and high street brands across various sectors, providing solutions such as merchandising displays, signs, menu holders, leaflet holders, shelf edge displays, and counter-top displays.

Key differentiators include their "Made in Britain" heritage, next-day delivery on over 2,000 product lines, and free delivery on orders over £150. ALPLAS also provides stock holding, warehousing, and logistics services, handling special packing requirements and split orders to multiple delivery addresses. They have developed innovations such as plastic Eurohooks and anti-theft swing tags, and utilise super strength metal replacement polymers. A minimum manufacturing run of 5,000 pieces is required for enquiries.

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Press fleet3

Moulding processes
Smallest press (t)
Largest press (t)

Moulding capability1

Max part weight (g)

Materials1

Material modifiers

Production2

Batch tiers
Handles prototypes

Prototyping & NPD4

Prototyping routes
Prototyping offered
Product-design service
DFM support

Tooling2

Tool services
Tooling origin

Assembly & finishing1

Assembly capabilities

Certifications & accreditations1

Trade bodies

Identity & contact1

Industries served
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Press fleet: Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Decoration · Product specialisms

Materials: Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototypes in final material · Mould-flow simulation

Tooling: In-house toolroom · Tool trials offered

Production: Handles volume production · Runs 24/7 · Bridge production

Assembly & finishing: Assembly offered

Machining: Contract machining

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 9001 · ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing