Abbey Products (Norfolk)

Wymondham, East of Englandest. 1969abbey4pu.com01953 602627

Industrial Estate, Ayton Road, Wymondham, NR18 0QH

About

Abbey Products (Norfolk) Limited, a UK contract manufacturer based in Wymondham, Norfolk, leverages over 40 years of experience to provide bespoke polyurethane (PU) moulding and silicon mould technology solutions. They offer a full service from design to production for project volumes ranging from tens to thousands of units, specializing in PU injection moulding for rigid and integral skin foams, and silicon rubber mould technology for intricate designs. Their in-house capabilities include tool design and production using silicon-lined, resin, and aluminium tooling, complemented by finishing services like spray painting, RFI shielding, and specialty coatings. Abbey Products serves diverse sectors including retail displays, cosmetic units, audio components, and high-value electronics enclosures, demonstrating expertise in managing critical design parameters to ensure precise product outcomes.

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Abbey Products (Norfolk) Limited is a well-established UK contract manufacturer with over 40 years of experience, specializing in bespoke polyurethane (PU) moulding solutions and silicon mould technology. Based in Wymondham, Norfolk, the company offers a comprehensive service from initial design and innovation through to full-scale production runs, catering to a wide range of project volumes from tens to thousands of units.

Their core manufacturing capabilities include polyurethane injection moulding for medium-density rigid and integral skin foams, alongside silicon rubber mould technology for intricate textures and complex shapes. Abbey Products boasts in-house tool design and production, pattern making, and modelling services, utilizing various tooling materials such as silicon-lined, resin, and aluminium. They also provide extensive finishing services, including spray painting, RFI shielding, and specialty coatings, along with infills and structural armatures.

Abbey Products serves diverse industries including retail displays, cosmetic units, audio components, and enclosures for high-value electronics, with applications ranging from POS/POP displays to armrest structures for gaming machines and public seating. They are adept at managing key design parameters like wall thickness, tolerances, and hardness ranges, ensuring precise product outcomes.

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Press fleet1

Moulding processes

Moulding capability1

Decoration

Materials1

Material modifiers

Production2

Batch tiers
Handles prototypes

Prototyping & NPD3

Prototyping routes
Prototyping offered
DFM support

Tooling1

Tool services

Assembly & finishing1

Assembly offered

Identity & contact1

Industries served
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Press fleet: Smallest press (t) · Largest press (t) · Press count · Press brands · Large-format (≥1,000 t) · Premium press fleet · All-electric presses

Moulding capability: Process specialisms · Micro moulding capable · Min part weight (g) · Max part weight (g) · Cleanroom class · Certified cleanroom · Scientific moulding · Joining methods · Product specialisms

Materials: Recycled content offered · Recycled feedstock types · ESD-capable

Prototyping & NPD: Prototypes in final material · Product-design service · Mould-flow simulation

Tooling: In-house toolroom · Tooling origin · Tool trials offered

Production: Handles volume production · Runs 24/7 · Bridge production

Assembly & finishing: Assembly capabilities

Machining: Contract machining

Quality & inspection: FAI methodology · CMM · Inspection stages · SPC / Cpk · Automated vision QC

Certifications & accreditations: ISO 9001 · ISO 14001 · ISO 13485 · IATF 16949 · BRCGS Packaging · AS9100 · Cyber Essentials · Food-contact compliance · UL listing · Trade bodies