Stal
Unit 47 Coney Green Business Centre, Clay Cross, Chesterfield, S45 9JW
About
STAL LIMITED, trading as STAL Concept Engineering, is a UK-based precision engineering company in Chesterfield, Derbyshire, established in 2001, specialising in tool, pattern, and model making alongside comprehensive design services including concept design, 3D modelling, and project management. Their extensive manufacturing capabilities feature 3-axis and 5-axis CNC machining, mould and tool making, pattern making, and jig and fixture manufacture, working with materials from PU Model boards and aluminium to carbon fibre and various plastics. STAL also offers rotational moulding services with over twenty years of experience, serving diverse sectors such as Aerospace and Defence, Automotive and Motorsport, Medical, and Consumer industries. Their strongest differentiator lies in blending skilled craftsmanship with state-of-the-art technology, backed by extensive engineering experience and a commitment to honest, reliable, and personable service, ensuring repeatable accuracy and quality in manufactured components for projects ranging from intricate carbon fibre cases to full-scale replica aircraft models.
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STAL LIMITED, trading as STAL Concept Engineering, is a UK-based precision engineering company established in 2001 and located in Chesterfield, Derbyshire. They specialise in tool, pattern, and model making, offering a comprehensive suite of manufacturing and design services. Their manufacturing capabilities encompass CNC machining, including 3-axis and 5-axis operations with significant machining capacity, mould and tool making, pattern making, model making, and jig and fixture manufacture. STAL works with a wide array of materials such as PU Model and Epoxy tooling boards, rigid foam, aluminium, carbon fibre, wood, laminates, and various plastics.
Beyond manufacturing, STAL provides design services including concept design, 3D modelling, reverse engineering, and project management. They also offer rotational moulding services, including design, manufacture, service, and repair, with facilities to accommodate varying work sizes and over twenty years of experience in this field. Their design team leverages extensive experience, with CAD operators drawing on factory floor knowledge, and they combine 3D modelling with traditional 2D technical drawings for accuracy. STAL serves a diverse range of industries, including Aerospace and Defence, Automotive and Motorsport, Marine, Engineering, Medical, Consumer sectors, Arts and Film, Food and Confectionery, Home and Garden, and Sports and Leisure.
STAL's key differentiators include their blend of skilled craftsmanship and state-of-the-art technology, extensive engineering experience, and a commitment to quality. They pride themselves on an honest, reliable, and personable service, aiming to be competitive on price while continuing the heritage of British manufacturing. Their experienced approach to material selection and process blending is tailored to customer needs, ensuring repeatable accuracy and quality in their manufactured components. Their expertise is applied to projects ranging from intricate carbon fibre cases and full-scale replica aircraft models to heritage roof tiles and components for vintage vehicles.
Verified facts— hover any value to see its source
CNC capability4
- Sub-process
- Milling
- Specialist categories
- Large-envelope
- Named machine brands
- Haas
- In-house design
- Yes
Materials & sectors2
- Materials
- Aluminium, Carbon fibre
- Industries served
- Aerospace, Defence, Automotive, Motorsport
Certifications & approvals1
- ISO 9001
- Held
Services & production1
- DFM support
- Yes
33 of 41 facets not yet verified — show which
CNC capability: Tier-one builder presence · CAM software · Aerospace-grade CAM · CAD software · Tolerance (typical) · Tolerance (tight) · Micro-machining · MOQ (minimum batch) · Lead time (weeks)
Certifications & approvals: ISO 14001 · AS9100 · ISO 13485 · IATF 16949 · NADCAP · Primes supplied · ITAR registered
Welding & fabrication: Welding automation · Welding materials · Coded welding (any) · Fabrication offered · Fabrication sub-categories · EN 1090 EXC level
Quality & traceability: NDT methods · Part marking · Process traceability · CofC offered · Cleanroom assembly · 3D scanning · Industrial CT · In-house toolroom · FAIR capability (AS9102)
Services & production: In-house finishing · Repeat orders (Kanban / VMI)