Merlin Polyurethane
Camelot House, Clay Lake Industrial Estate, Spalding, PE12 6BL
About
Merlin Polyurethane Limited, a UK-based contract manufacturer established in 1995 and located in Spalding, Lincolnshire, specialises in bespoke polyurethane mouldings, offering a comprehensive range of foam types including sound-absorbing, impact-resistant, and elastomer variations with customisable properties, alongside rigid PU mouldings, seat foams, and heat insulation foams. Complementing this, they provide FDM and SLA 3D printing for prototypes and models, and CNC milling for parts and prototype moulds, handling new product development and bespoke PU system development for production volumes from small runs to large continuous runs. Operating to ISO 9001:2015 standards, Merlin Polyurethane serves diverse industries such as Automotive, Construction, and Safety Equipment, with a key differentiator being their rapid turnaround for samples and prototypes, often achieving concept to prototype within 7 days, and notable automotive clients including Ford, Toyota, Aston Martin, Jaguar, Land Rover, and Mini.
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Merlin Polyurethane Limited is a UK-based contract manufacturer established in 1995, specialising in bespoke polyurethane mouldings and 3D printing. Located in Spalding, Lincolnshire, the company offers a comprehensive range of polyurethane foam mouldings, including sound-absorbing, impact-resistant, and elastomer types, with customisable variations in density, hardness, strength, and colour. Their manufacturing capabilities extend to rigid PU mouldings, seat foams, and heat insulation foams.
Complementing their polyurethane expertise, Merlin Polyurethane provides 3D printing services utilising FDM and SLA technologies for prototypes and models, alongside CNC milling for creating parts and prototype moulds from aluminium. They handle new product development and bespoke polyurethane system development, catering to production volumes from small runs to large volume continuous production. The company serves diverse industries such as Automotive, Construction, and Safety Equipment.
Merlin Polyurethane operates to ISO 9001:2015 standards. They offer rapid turnaround for samples and prototypes, often achieving concept to prototype within 7 days. Notable automotive clients include Ford, Toyota, Aston Martin, Jaguar, Land Rover, and Mini.
Verified facts— hover any value to see its source
CNC capability1
- Sub-process
- Milling
Materials & sectors2
- Materials
- Polyurethane
- Industries served
- Automotive
Certifications & approvals1
- ISO 9001
- Held
Quality & traceability1
- 3D scanning
- Yes
Services & production1
- DFM support
- Yes
35 of 41 facets not yet verified — show which
CNC capability: Specialist categories · Named machine brands · Tier-one builder presence · CAM software · Aerospace-grade CAM · CAD software · In-house design · Tolerance (typical) · Tolerance (tight) · Micro-machining · MOQ (minimum batch) · Lead time (weeks)
Certifications & approvals: ISO 14001 · AS9100 · ISO 13485 · IATF 16949 · NADCAP · Primes supplied · ITAR registered
Welding & fabrication: Welding automation · Welding materials · Coded welding (any) · Fabrication offered · Fabrication sub-categories · EN 1090 EXC level
Quality & traceability: NDT methods · Part marking · Process traceability · CofC offered · Cleanroom assembly · Industrial CT · In-house toolroom · FAIR capability (AS9102)
Services & production: In-house finishing · Repeat orders (Kanban / VMI)