Intercast UK

Sheffield, Yorkshire and the Humberest. 2001intercastuk.com

73 Ringstead Crescent, Sheffield, S10 5SH

About

Intercast UK Limited, a Sheffield-based contract manufacturer with over 40 years of experience, provides comprehensive casting, forging, and machining solutions, specializing in large cast parts and full valve casting services. Their extensive capabilities encompass sand casting up to 35 tonnes, lost wax, gravity die, pressure die, and Disamatic casting in various steels, iron, non-ferrous metals, and aluminium, alongside open and closed die forging, cold forging, and seamless rolled ring forging. Complementing these are CNC machining, fabrication, heat treatment, finishing, plastic injection, and blow moulding, serving industries such as architectural, automotive, equipment, hardware, and valve sectors. Operating from UK-accredited, ISO 9001:2015 certified manufacturing sites adhering to European and American specifications, Intercast UK offers thorough inspection services and leverages both UK and overseas suppliers, including associated sites in China, to ensure cost-effective supply routes and assist clients with process selection and design optimization.

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Intercast UK Limited, a Sheffield-based contract manufacturer with over 40 years of experience, offers comprehensive casting, forging, and machining solutions. They are a significant player in the UK manufacturing landscape, providing a broad spectrum of services to meet diverse industrial needs.

Their extensive capabilities include a wide range of casting processes such as sand casting (up to 35 tonnes), lost wax, gravity die, pressure die, and Disamatic casting, utilizing materials like carbon steel, stainless steel, iron, non-ferrous metals, and aluminium. Forging expertise covers open and closed die, impression, cold forging, and seamless rolled ring forging. Complementing these are CNC machining, fabrication, heat treatment, and finishing services, as well as plastic injection and blow moulding. Intercast UK serves industries including architectural, automotive, equipment, hardware, and valve sectors, with a specialization in large cast parts and full valve casting services.

Intercast UK's UK-accredited manufacturing sites are ISO 9001:2015 certified and operate to European and American specifications. They provide comprehensive inspection services, including visual, magnetic particle, dye penetrant, and radiographic inspection, alongside assembly. The company leverages both UK and overseas suppliers, including associated sites in China, to ensure cost-effective supply routes and assists clients in process selection and design optimization.

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CNC capability1

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Certifications & approvals1

ISO 9001

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NDT methods

Welding & fabrication1

Fabrication offered

Services & production1

DFM support
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CNC capability: Specialist categories · Named machine brands · Tier-one builder presence · CAM software · Aerospace-grade CAM · CAD software · In-house design · Tolerance (typical) · Tolerance (tight) · Micro-machining · MOQ (minimum batch) · Lead time (weeks)

Materials & sectors: Industries served

Certifications & approvals: ISO 14001 · AS9100 · ISO 13485 · IATF 16949 · NADCAP · Primes supplied · ITAR registered

Welding & fabrication: Welding automation · Welding materials · Coded welding (any) · Fabrication sub-categories · EN 1090 EXC level

Quality & traceability: Part marking · Process traceability · CofC offered · Cleanroom assembly · 3D scanning · Industrial CT · In-house toolroom · FAIR capability (AS9102)

Services & production: In-house finishing · Repeat orders (Kanban / VMI)