Dufort Associates

Unit 8 Callywith Gate Industrial Estate, Launceston Road, Bodmin, PL31 2RQ

About

Dufort Associates Limited, a UK-based product design, development, and contract manufacturing company established in 1997 in Cornwall, offers end-to-end project management from concept to production. Their in-house capabilities include brass/aluminium injection moulding for short runs, additive manufacturing with Ultimaker 2 and Form 2 3D printers, and subtractive manufacturing via a Roland MDX 650, complemented by high-standard finishing. Specialising in mechanism development and products with electronic content, they serve sectors like Air Care, Electronics, Toy Development, and Promotional Products, with proven experience in manufacturing for mass production in Europe and Asia, including large-scale projects like 500,000 branded jigsaw puzzles for Chick-fil-A.

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Dufort Associates Limited, established in 1997 and based in Cornwall, UK, is a comprehensive product design and development company that also operates as a contract manufacturer. They offer a full spectrum of services, guiding projects from initial concept research and idea development through to Computer Aided Design (CAD), prototyping, and production.

Their in-house capabilities include injection moulding for short runs, with moulds manufactured from brass or aluminium. For prototyping, they utilise additive manufacturing with Ultimaker 2 and Form 2 3D printers, and subtractive manufacturing with a Roland MDX 650. They also provide high-standard finishing services. Dufort Associates specialises in mechanism development and products with electronic content, serving sectors such as Air Care, Electronics, Toy Development, and Promotional Products.

Dufort Associates has experience in manufacturing in Europe and Asia for mass production and can facilitate production through local or overseas suppliers. Their case studies demonstrate experience with licensed character merchandise and in-pack premiums for global FMCG companies, including the production of 500,000 branded jigsaw puzzles for Chick-fil-A. They work with clients globally and have partners to deliver any missing development links.

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CNC capability4

Sub-process
Specialist categories
CAD software
In-house design

Quality & traceability1

In-house toolroom

Services & production1

DFM support
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CNC capability: Named machine brands · Tier-one builder presence · CAM software · Aerospace-grade CAM · Tolerance (typical) · Tolerance (tight) · Micro-machining · MOQ (minimum batch) · Lead time (weeks)

Materials & sectors: Materials · Industries served

Certifications & approvals: ISO 9001 · ISO 14001 · AS9100 · ISO 13485 · IATF 16949 · NADCAP · Primes supplied · ITAR registered

Welding & fabrication: Welding automation · Welding materials · Coded welding (any) · Fabrication offered · Fabrication sub-categories · EN 1090 EXC level

Quality & traceability: NDT methods · Part marking · Process traceability · CofC offered · Cleanroom assembly · 3D scanning · Industrial CT · FAIR capability (AS9102)

Services & production: In-house finishing · Repeat orders (Kanban / VMI)