DFS Composites

Unit 15 Faraday Business Park, Spitfire Way, Lee On The Solent, PO13 9GW

About

DFS Composites Limited is a UK-based global contract manufacturer established in 2015, specializing in precision tooling solutions and large composite molds with factories in India, Mexico, and China, plus operations in the USA and Canada. Leveraging over a decade of experience and a team of 200+ employees, they offer comprehensive tooling services from design to delivery, utilizing advanced 5-axis CNC milling and digital control machining for plugs, molds, and technical components in materials like structural foam, MDF, and aluminum, alongside commissioning, testing, upgrades, and refurbishments. Holding AS9100, ISO9001, and ISO14001 certifications, DFS Composites serves demanding sectors including wind, aeronautical, and maritime industries, notably providing specialized equipment like their Mould Hinge & Clamping System and Automated Debagging System for wind turbine blade manufacturing, and distinguishing themselves with 24/7 team availability and a proven track record supplying major blade manufacturers.

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DFS Composites Limited is a global UK-based contract manufacturer specializing in precision tooling solutions and large composite molds. Established in 2015, the company operates with a significant international footprint, featuring factories in India, Mexico, and China, alongside operations in the USA and Canada. With over a decade of experience, DFS Composites offers comprehensive tooling services from design and engineering through to final delivery, serving projects of all scales.

The company leverages advanced 5-axis CNC milling and digital control machining for plugs, molds, and technical components, utilizing materials such as structural foam, MDF, and aluminum. Their extensive capabilities include commissioning, testing, upgrades, and refurbishments. DFS Composites serves demanding sectors including wind, aeronautical, and maritime industries, providing specialized equipment for wind turbine blade manufacturing, such as their Mould Hinge & Clamping System and Automated Debagging System.

DFS Composites holds AS9100, ISO9001, and ISO14001 certifications, underscoring their commitment to international standards and quality. They emphasize their 24/7 team availability and have a proven track record of supplying tooling to major blade manufacturers within the wind industry. The company employs over 200 people worldwide, demonstrating their capacity and global reach.

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CNC capability2

Sub-process
Specialist categories

Materials & sectors2

Materials
Industries served

Certifications & approvals3

ISO 9001
ISO 14001
AS9100

Quality & traceability1

Part marking

Services & production2

DFM support
In-house finishing
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CNC capability: Named machine brands · Tier-one builder presence · CAM software · Aerospace-grade CAM · CAD software · In-house design · Tolerance (typical) · Tolerance (tight) · Micro-machining · MOQ (minimum batch) · Lead time (weeks)

Certifications & approvals: ISO 13485 · IATF 16949 · NADCAP · Primes supplied · ITAR registered

Welding & fabrication: Welding automation · Welding materials · Coded welding (any) · Fabrication offered · Fabrication sub-categories · EN 1090 EXC level

Quality & traceability: NDT methods · Process traceability · CofC offered · Cleanroom assembly · 3D scanning · Industrial CT · In-house toolroom · FAIR capability (AS9102)

Services & production: Repeat orders (Kanban / VMI)