Avon Engineering Services

Chippenham, South Westest. 2018aes3d.co.uk

20 Goodwood Way, Chippenham, SN13 9BL

About

Avon Engineering Services Limited (AES3D) is a UK-based contract manufacturer providing bespoke design, engineering, and manufacturing solutions, primarily leveraging additive manufacturing (3D printing) for metal, plastic, and rubber components. They offer a full product development service from concept to scalable production, including re-engineering and replacement part design, serving diverse clients from large corporations to hobbyists across safety-critical sectors like aviation, rail, and life rafts, as well as the classic and historic vehicle market. Holding ISO 9001 and ISO 14001 certifications and a member of Made in Britain, AES3D differentiates itself through its expertise in innovative materials and sustainable design, cost-effective and flexible 3D printing applications for prototyping and custom parts, and proven reliability demonstrated by acting as expert witnesses and holding Ministry of Defence security clearance.

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Avon Engineering Services Limited (AES3D) is a UK-based contract manufacturer specialising in bespoke design, engineering, and manufacturing solutions. They leverage additive manufacturing (3D printing) to produce components from metal, plastic, and rubber, offering a comprehensive product development service from initial concept to scalable production. Their expertise extends to re-engineering and replacement part design, ensuring functional, safe, and reliable solutions.

AES3D's capabilities encompass a wide range of processes and materials, with a focus on creating innovative solutions for diverse clients, from large corporations to hobbyists. They serve safety-critical industries such as aviation, rail, and life rafts, as well as the classic and historic vehicle sector. Their engineers possess expertise in innovative materials and designs, with a strong emphasis on sustainability and environmental design.

The company holds ISO 9001 and ISO 14001 certifications and is a member of Made in Britain. AES3D highlights the cost-effectiveness and flexibility of 3D printing for prototyping, lightweight parts, tooling, and custom applications. They have acted as expert witnesses for court cases and hold security clearance for Ministry of Defence cases, demonstrating their reliability and advanced technical capabilities.

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CNC capability2

Sub-process
In-house design

Materials & sectors1

Industries served

Services & production1

DFM support
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CNC capability: Specialist categories · Named machine brands · Tier-one builder presence · CAM software · Aerospace-grade CAM · CAD software · Tolerance (typical) · Tolerance (tight) · Micro-machining · MOQ (minimum batch) · Lead time (weeks)

Materials & sectors: Materials

Certifications & approvals: ISO 9001 · ISO 14001 · AS9100 · ISO 13485 · IATF 16949 · NADCAP · Primes supplied · ITAR registered

Welding & fabrication: Welding automation · Welding materials · Coded welding (any) · Fabrication offered · Fabrication sub-categories · EN 1090 EXC level

Quality & traceability: NDT methods · Part marking · Process traceability · CofC offered · Cleanroom assembly · 3D scanning · Industrial CT · In-house toolroom · FAIR capability (AS9102)

Services & production: In-house finishing · Repeat orders (Kanban / VMI)